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The software supports the development of the optimal clamping device for the welding process and assists in laying out the best welding sequence. This allows the user detect welding mistakes, such as hot cracks in the simulation and to avoid them in reality. Simufact Welding calculates the microstructure properties within the heat affected zone providing conclusions about the weld seam properties, especially relating to its mechanical strength. Simufact Welding realistically predicts distortions and residual stresses that occur during welding and helps minimize them in the components while taking into account microstructural changes. It is able to model elastic-plastic material behavior and conduct welding structure simulations and welding process simulations. Simufact Welding enables the simulation of welding processes. While the application modules contain process-specific functions, the additional modules included in the product lines offer you further functions that are either needed for your daily use of the software, or offer further advantages. This approach is cost-effective and can be easily adapt to changing demands. The modular approach of our products allows you to choose the functions relevant to your needs. Our product lines with their modular approach embody our product philosophy: A special manufacturing process needs special functionality – that’s why we provide process-specific modules, in contrast to general-purpose tools that strive to cover all processes. Optimized processes with higher product quality within a very short time are the solution for our customers in a competitive, international market. In the hands of a production expert or of a development engineer, Simufact software helps you gain a better understanding of the processes. Our three product lines Simufact Forming, Simufact Welding, and Simufact Additivehelp you simulate a broad range of forming, joining, and additive manufacturing processes: forging, cold forming, rolling processes including ring-rolling, sheet metal forming, mechanical joining, heat treatment, all common welding processes, and newly powder bed fusion AM processes.Īs modern simulation tools, our products have been designed for use in design departments, method planning, or process development. Simulating metal processing - our expertise However, if the design and optimization times of your manufacturing processes can be reduced and production maturity regarding the quality, costs, and efficiency can also be reached faster, you are able to deliver sooner – a clear competitive advantage.
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The traditional approach involves a mixture of experience and trial and error, with the possibility that various changes to your tools during process designs may be needed, until a satisfactory result is achieved. The more complex the manufacturing process is, the higher the potential for saving costs by virtual testing. With our simulation software, we make it possible for you to move production testing from the shop floor into virtual reality.